A project involving the design, building, and testing of a hot liquid thermos was implemented in a junior level mechanical engineeringheat transfer class. Finite element analysis (FEA) software was used to bridge the typical gap between hand calculations of heattransfer performance and experimental results. On average, student hand calculations over-predicted the thermos's thermal resistanceby 124% as compared to experimental results. FEA, in the hand of undergraduate students, over-predicted the thermal resistance byonly 33%. Student self-assessment survey results showed an overall positive feeling regarding the project. Despite the increasedaccuracy of FEA, 60% of students indicated that hand calculations were a more useful design tool, 65% indicated that they learned themost from hand calculations, and 75% indicated that hand calculations would be the future method of choice when heat transferproblems arise.
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