Resumen de Waste biomass valorization for the production of cellulosic fractions of interest in food packaging applications
The following Ph. D thesis is based on the waste biomass valorization for obtaining cellulose and other relevant compounds aimed to develop food packaging structures.
The massive use of fossil-fuel derived conventional plastics generates an excessive number of residues due to their low degradation rates and inefficient current recycling strategies, which makes them accumulate in both terrestrial and marine ecosystems. In this context, the use of biopolymers (concretely cellulose) plays a key role in offering an abundant, renewable and biodegradable alternative that allows to reduce and even replace the use of these conventional materials.
For this aim, Posidonia oceanica (an endemic aquatic plant from the Mediterranean Sea) dead leaves have been selected as the main cellulose source due to their abundance and problematic associated: dead leaves are accumulated in beaches and seashores causing bad odours and must be removed by local authorities without any further use. Thus, the valorization of this residue provides a solution in line with current circular and "zero-waste" economy policies which enables more sustainable exploitation of natural resources. As a result, waste biomass valorization for obtaining cellulose with regards to other more conventional sources is doubly beneficial.
In the first part of the thesis, the potential of P. oceanica leaves as a cellulosic source was shown (¿30% cellulose content) after successfully applying a conventional purification protocol. This cellulose, as well as two intermediate cellulosic fractions (with the presence of additional components such as hemicelluloses and/or lignin), were used for developing films both by vacuum filtration and melt mixing and hot pressing in starch composites. In parallel, both cellulose and cellulosic fractions were submitted to acid treatment in order to obtain nanocrystals, being these protocols upscaled at a pilot-plant level for the development of thermoformed trays by injection moulding. Interestingly, the presence of the aforementioned additional components had a positive effect on their performance. Lastly, water-based extracts were successfully obtained from P. oceanica dead leaves by ultrasounds and hot-water extraction methodologies, providing a complete valorization of the residue with the aim of minimizing the use of organic solvents.
In a second part, simplified cellulose extraction protocols were applied to other waste sources such as vine shoots, rice straw and rice husks. Both cellulosic fractions and nanocrystals were successfully purified regardless of the source, being the initial composition (holocellulose, lignin, ashes, lipids and proteins) and the monosaccharide profile the key factors which defined the final properties of the materials (evaluated in film form).
In the last part of the thesis, these cellulosic nanocrystals were used for developing aerogels by freeze-drying. In order to overcome their inherent poor mechanical performance and low water resistance, a novel and patented dipping method using polylactic acid (PLA) was designed. These biopolymeric aerogels were broadly characterized by means of several techniques such as Raman and Confocal microscopies. Finally, bioactive aerogels were developed by incorporating some of the most promising P. oceanica bioactive extracts (previously obtained and characterized). Then, the following Ph. D. thesis shows the valorization of several waste biomasses by applying simplified protocols for developing food packaging structures. The presence of additional compounds in the resulting materials has been shown not only to reduce associated costs by increasing the total mass yield but also to present improved performance in comparison to more conventional materials, being in line with current circular economy policies. As a result, a more sustainable and viable alternative for the massively used conventional plastics is proposed.
